harley clutch torque specs

SUPPORT THE CHANNEL:Insta360 Affiliate Code: https://www.insta360.com/sal/one_x2?insrc=INRJ1C9Find the parts on Amazon! Step 1 Harley Davidson Tire Pressure Chart: Recommended Tire Pressure For Harley Motorcycles? Then, you need to gently pull up on the clutch cable once again and observe till you felt a point where the clutch fork seems engaging. 110-120 foot pounds 1971 - 1978, FSM Lists No Torque Specs Related to the Transmission. Harley vs Honda Motocycle: Which One Suits You Most? Sportster Unlimited on the trany. This article aimed to let you know about how to adjust Harley clutch cable. 90-120 inch pounds . Therere other torque values for different screws and nuts too. 32-40 inch pounds pounds, rocker cover 135-155 inch pounds. Shaft fit in bushing (loose) - 0.0005-0.0020 0.013-0.051End clearance - 0.003-0.013 0.08-0.033Bushing fit in rocker arm (tight) - 0.002-0.004 0.051-0.102Filtration - 10 micron media, filtered between pump and engin. Khrome Werks AR100 test You can refer to the answers, The following summaries about two old goats arthritis formula reviews will help you make more personal choices about more accurate and faster information. Clutch release rod adjusting locknut: 34-42. clutch hub nut: 50-60. Hello everyone not sure of this is the correct place to ask this question, but I have an 2004 road King fi. While you are removing the cover, keep one hand on it to avoid any breakage or other damages that may arise. They want you to use a torque wrench where specified. XL monster ruin your riding. 0000010799 00000 n Laced Wheel I just wanted to do an experiment to see how tight the factory 150-160 ft/lbs is compared to the new torque procedure. Exhaust Camshaft Specifications Inspection of major fasteners is an important part of service. Santo_R 4 yr. ago. 0000011944 00000 n General. When they bottom out give them a little tweak and you are good to go. The clutch master cylinder of these affected models is enabled to generate enough lift to disengage the clutch when the vehicle is parked outside for a longer time or when the bike is in gear and the engine is on. 46-50 A maximum output. Now your clutch lever is adjusted and ready. Seriously? Instructions say refer to the manual. While you are tightening the bolts, make sure you are operating on opposing bolts instead of going in a circle. So, the torque specification of Harley will vary extensively. The nut only moved about 10 degrees past the . 0000013394 00000 n 1/4 " - 10 ft. lbs. In the next few sections, we will show you the most-required torque and its specifications. 0000024100 00000 n Stutter Box Shop Nowhttps://www.jpcycles.com/search/search?N=28012732&Ntt=clutch&Ntk=All&SessionMotorcycleDimensionValueId=?utm_source=youtube&utm_medium=description&utm. JavaScript is disabled. Could someone tell me which is correct? According to Clymer, SAE 2 grade bolts, as specified by the Society of Automotive Engineers, should be tightened as follows: A 1/4-inch bolt should be tightened to 6 foot-pounds. Inner primary bolts: 18-24 ft lbs. But I have a question about the torque vaules. Harley-Davidson 1200 Custom Specs. 2001-2009 Harley Davidson HD Touring Engine Specs & Torque Specifications. Place your catch pan under the primary and remove the drain plug. 9. 150-165 foot pounds You can refer to, The following summaries about two goats in a boat will help you make more personal choices about more accurate and faster information. 6. for Derby Cover. Performance Recommendations, Cool your exhaust temperature with the Wide Band O2 upgrade Install a TC 88/95 cam Plus they say blue for the clutch nut and red for the compansator. Feel free to preview a sample to get an idea of what it looks like. 1/2" - 58 ft. lbs. -EFI modifications explained, Modification, Crankcase bolts >>3/8" = 35-45 lb-ft. >>5/16" = 19-25 lb-ft. >>1/4" = 7-12 lb-ft. Find a tabulation of torque specifications for Unified Standard threads of various grades in UT-120 in the Universal Tech section. If you use the wrong torque wrench, the hardware may get damaged, and it will be a costly repair. To view the purposes they believe they have legitimate interest for, or to object to this data processing use the vendor list link below. Agreed! Upper Engine mounting bracket: 5/16" - 19 ft. lbs. Horsepower Gallery It's quite possible the person asking is referring to a completely different motorcycle. remember to move the torque wrench quick and steady or you will over torque the fastener. 9/16" - 114 Need to fix your Harley Davidson Touring bike? Carburetor Troubleshooting Primary chaincase to engine bolts: 16-18. 15-17 foot pounds Within 7000 miles the nut came loose. Not adjustable. Which starts here in the milwaukee area on Wednesday. See Figure 58. TorqDrive provides more disks in less space, allowing us to add up to 6 additional frictions disks to the clutch pack over stock. Brake Line Banjo Fittings Drain your primary completely. Front Brake Disc screws The bottom line is this: If you are wanting to wrench on your bike get a service manual for your specific make, year, and model. two old goats arthritis formula reviews . #7. Posted on Sep 24, 2009 Testing the Innovate Motorsport LM-1 portable air fuel meter Rear Shock Absorber Ignition timing. My question was about the posted rear axle torque value for the '06 VRSC . fd tH,}A]vq `1MVYvOhg6Egpn+g:@'pQLA.r.,L0 QG iEd2014=nL.-~?w- ]cj)LYb"fY3TOS56. 0000003988 00000 n lbs. And, compensating nut torque@ 90-100 lbs. It will help you to keep your vehicle safe and responsive for exceptional riding experiences on the roads. Then we've got the BAKER 9-Plate Street . Start it by hand and then snug it up with a socket wrench and 5/8-inch socket. If you have a Harley Davidson vehicle and its clutch is not engaging, that means the clutch is too tight. May 12, 2011. sasaholic said: im finally putting my truck back together after my major oh shit and im doin my last minute read ups. Ever since Harley Davidson introduced their Twin Cam engines in the late 1990s, users of Harley motorcycles have divided into two parts. or 10-12 Nm. 5/8" - 154, Home It has several links you could look at. Find out how to access AutoZone's Torque Specifications Repair Guide for 300, 300C & Magnum 2006-2008, Charger 2006-2008. 0000004274 00000 n Use Loctite 271 on threads. maximum. Transmission sprocket nut: 80-90. Copyright 2023 Ride It Wrench It on the Foodie Pro Theme. Also, you may contact the mechanics. 5. In this version sold from year 2020 , the dry weight is 492.0 kg (1,084.7 pounds) and it is equipped with a V2, four-stroke motor. Cylinder Heads Refer to your service manual for locations of serial stamp locations and for complete specifications of your year and model motorcycle. trailer <]>> startxref 0 %%EOF 29 0 obj<>stream Clutch hub nut (left handed threads) 60-80 foot pounds. Clutch Torque specs shown in the shop manual are the critical ones. 88 cu. Thats why according to the makers service schedule, the clutch free play must be checked for adjustment at every 5000 to 6,000 miles. 25-40 foot pounds. Therefore, to avoid any further Harley Clutch Adjustment Problems after the task is done, follow all the instructions thoroughly and precisely. 0000007875 00000 n The other question I have issues over is what size of socket or wrench to use. QO_(44? Then, look over you will find a smaller adjusting nut there so, screw that out to reduce free play. Triple Tree Pinch Bolts 0000001552 00000 n 2001 Harley Davidson Touring H-D Service Manual & 2001 H-D Electrical Diagnostics Manual for Harley Models: FLHTCUI Ultra Classic Electra Glide (2001), FLHTC/I Electra Glide Classic (2001), FLHT Electra Glide Standard (2001), FLTR/I Road Glide (2001), FLHRCI Road King Classic (2001), FLHR/I Road King (2001) and also contains the 2001 H-D FLT Police Model Service Manual Supplement and 2001 H-D FLTRSEI2 Service Manual Supplement. Chrysler 300 and Dodge Charger 2006-2008 Torque Specifications Repair Guide. If you apply more than its required torque, the thread of the screw may become damaged. TC95 128HP Stage 3 It is crucial for safety and smooth riding performance. I had a guy tell me the torque specification on one of my 2015 Street Glide Special videos was wrong. 0. I am quite adamant in my videos about the use of a service manual if you're going to work on your bike. First, take the transmission cover off, and you will find two small screws, the cover and the O-ring behind it. 8. T-45 Torx 1/4 inch bolts ). Locate the chain tensioner assembly and loosen the top center nut a . Pivot Shaft 0000006600 00000 n Comment * document.getElementById("comment").setAttribute( "id", "a1c44da81cb9bd26bf8bedb7d494554a" );document.getElementById("cb09a5d91a").setAttribute( "id", "comment" ); Save my name, email, and website in this browser for the next time I comment. Tighten the transmission sprocket nut an additional 30 - 40. 10-12 foot pounds Camshafts Then turn the bolts of your derby cover with your hand and carefully tighten them down. or 95-108Nm. There are to many variables on torque specifications between brands, makes, models, and even years of bikes. June 2, 2018 by Ride It Wrench It 4 Comments. WEB Links 9-12 foot pounds If you own Harley Davidson Motorcycle, then adjusting Harley clutch cable is very important. Refer to applicable Service Manual. 90-120 inch pounds 2008 Harley Davidson Touring Motorcycle Factory Service Manual for: FLHT Electra Glide Standard, FLHR Road King, FLHTC Electra Glide Classic, FLHRC Road King Classic, FLHTCU Ultra Classic Electra Glide, FLHTCU ANV 105th Anniversary Ultra Classic Electra Glide, FLHRC ANV 105th Anniversary Road King Classic, FLTR Road Glide, FLHX Street Glide, 2008 FLT Police Models Service Manual Supplement, 2008 FLHTCUSE 3 Model Service Manual Supplement. Hello all.. me again.. well im putting my clutch and compensator back together. 2004 Harley Touring Service Repair Manual & Electrical Diagnostics Manual For: 2004 H-D FLT Police Model, 2004 H-D FLHTCSE, FLHRS/I Road King Custom (2004), FLHTCUI Ultra Classic Electra Glide (2004), FLHTC/I Electra Glide Classic (2004), FLHT/I Electra Glide Standard (2004), FLTRI Road Glide (2004), FLHRCI Road King Classic (2004), FLHR/I Road King (2004). 0000004810 00000 n I have HD Service Bulletin MD-1170 - Compensating sprocket torque procedure. Use my videos as a visual reference before or as your working on your bike. 35-45 foot pounds The book says: for the release cover 120 to 144 in.lbs. You can refer to the answers below. Then, follow its instructions for the motorcycles best servicing and upgrading results. Manufacturers change sizes quite frequently. 5/16 inch bolts Service Manuals & Owner's Manuals Delivered To Your Computer, Fix Your Problems Now! Torque specs seem off. 13. Continue with Recommended Cookies. If someone cannot determine the bare basics of socket and wrench sizes they shouldnt be wrenching on their bike. What I know off the top of my head: 1.) It will help you know the torque values precisely. Sometimes you can even shift up into second and then down into the first. Intake Manifold Flange capscrew Proceed as follows: a. 2003 Harley Davidson Touring 2003 H-D Touring Service Manual, 2003 H-D Electrical Diagnostics Manual, 2003 H-D Police Model Service Manual Supplement and 2003 H-D FLHRSEI2 Service Manual Supplement for: 2003 Harley-Davidson FLHTCUI Ultra Classic- Electra Glide, 2003 Harley-Davidson FLHR/FLHRI Road King, 2003 Harley-Davidson FLHT Electra Glide -Standard, 2003 Harley-Davidson FLHRCI Road King -Classic, 2003 Harley-Davidson FLTR/FLTRI Road Glide, 2003 Harley-Davidson FLHTC/FLHTCI Electra Glide- Classic, 2003 FLHP, FLHTP and FLHRSEI2. When you dont know about Harley Davidson torque specifications, you wont be able to service or upgrade the motorcycle. Means it does not require any typical clutch adjustment. 0000001947 00000 n We have briefly discussed Harley Davidson torque specifications for only a few components and models. The pictures below will help you understand why I don't give torque specifications when asked. on the Comp nut. Exhaust Length 144 Nm @ 3000 rpm is the torque value for the Harley Fat Boy 114. Once you go through the PDF files for different Harley motorcycle models, you will know the values precisely. Best Stage 1 Air Cleaner For Harley Davidson: Top 5 Picks! 4 0 obj People want quik and easy not right. )Ef,gT,M/3qD?%`kdO(9T5fgeY~V_]+S*,gUas-R'YYN%7O9 )"/X/BWIIZd9Sh'-`2L/!(0J"GNI. The measurement remains the same for all the Sportster XL from 2004 to 2006. Including all these torque specs for Harley in a single article is nearly impossible. Then return it one-quarter turn. %PDF-1.4 % Yes, those torque values are correct and don't forget to use some red locktite. There is a 35 ft-lbs difference between the two which is substantial. Cast Wheel Once you feel you have successfully reached the right adjustment, start tightening the jam nut to its original position.

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harley clutch torque specs